How to measure the technical parameter of dispersion mixer

High speed dispersion machine is a kind of devide for silicone sealant. It is an efficient, versatile dispersion mixer, which is the main equipment for silicone sealant production.

it's widely used in adhesives, silicone sealants, silicone rubber,weathering plastic, plastic mold, cosmetics, chemical products, batteries, food, pharmaceuticals and plastics industry and other industries.

Here is the technical parameter of dispersion machione:

Model	Cylindervolume（L）		Motorpower（KW）		Stirring speed（rpm）		Remarks
	total  volume	Feeding quantity	Low speed mixing	High speed dispersion	Low speed mixing	High speed dispersion
QF-5	5	4	0.75	0.75*2	23	0-1000	Table data for reference, actual data according to the specific process requirements, material viscosity, etc.
QF-20	20	16	1.1	1.1*2	23	0-1000
QF-50	50	40	1.5	2.2*2	23	0-1000
QF-100	100	80	3	5.5*2	23	0-1000
QF-200	200	160	4	7.5*2	23	0-1000
QF-300	300	240	5.5	15*2	23	0-1000
QF-500	500	400	7.5	22*2	23	0-1000
QF-1000	1000	800	18.5	30*2	0-20	0-1000
QF-2000	2000	1600	30	37*2	0-20	0-1000
QF-3000	3000	2400	30	45*2	0-20	0-1000
QF-4000	4000	3200	37	55*2	0-20	0-1000
QF-5000	5000	4000	45	55*2	0-20	0-1000
1、Lift mode: hydraulic lift
2、The mixing tank with a clip, can be heated and cooled according to the need;
3、Pressure range: -0.1~0.3MPa;
4、Speed control mode: frequency converter.

The different types of dispersion machine

The dispersion machine have three range of types, let;s learn together as follows:
At the begining of our learning, the powerful dispersing machine ia a kind of devide for silicone sealant. It is an efficient, versatile dispersion mixer, which is the main equipment for silicone sealant production, which widely used in adhesives, silicone sealants, silicone rubber,weathering plastic, plastic mold, cosmetics, chemical products, batteries, food, pharmaceuticals and plastics industry and other industries.

Then, the planetary mixer is also a dispersion machine for silicone sealant,which has a same family with high speed diapersion machine,apart from different blazes, it just has a motor.Planetary Mixer is a new and efficient Mixer with no dead spots, it has a unique, innovative form of stirrin, and it's widely used in chemical, light industry, food, batteries pulp, pharmaceuticals, building materials, pesticides and other industries.

Finally,Planetary Power Mixers is a non-dead power mixing and dispersion equipment,The machine is fully integated with the characterstics of a planetary mixer and powerful dispersion machine,combining the advantages of both devides more effectively to imporve the mixing effect and efficiency. It mix of low speed and high speed dispersion. Planetary power mixer is widely apply for chemical,light, food,pharmaceutical, building materials and other industries.

The principle of dispersion power

High speed dispersing machine ia a kind of devide for silicone sealant. It is an efficient, versatile dispersion mixer, which is the main equipment for silicone sealant production. 

There are three motor in strong dispersion machine and three different forms of a stirrer in the inner tank. A stirrer ritates around its kettle, the other two stirrers rotate around their axises with a high speed on different rotating speed. Rotating speed make a complex movement for materials in kettle by strong shearing and kneadering.

The “山”shape scraper in dispersion machine will rotate around the axis in inner tank, and scrap the raw materials stoke in wall and bottom of its kettle to achieve a ideal result.

What;s more, high speed dispersing machine can be evacuated, in addition to having good exhaust gas as well as  bubble effect.the cover of dispersion machine can be hydraulic lifting, the cylinder can move freely and easy to operate.

The classification of Industrial cooling towers

1.Open-type cooling tower.It will put less initial investment, but higher operating costs latter, including water consumption and electricity consumption.

2.Closed cooling tower:simplyly speaking,there are inner and outer loop, no need to feeding the materials,the main core part is copper cooler.
In additions, two loop stated above require to run simultaneously in the spring and summer with high temperature conditions.

3.Filling type cooling tower:with less contacting in area between water and air, filling materials will cause resistance to air as well as having a great energy consumption, the rate and costs of  maintenance is high,whatmore, this type of cooiling tower have a short life and not strict requirement in water quality.

1.The storage tanks is a water tanks for storing chemicals alkali, alcohol, gas, liquid and other chemical materials.According to different materials, there generally have polyethylene tanks, polypropylene tanks, fiberglass tanks, ceramics tanks, rubber tanks, stainless steel storage tanks.

2.At present, on the cost of the tank, it is the most superior to the steel liner polyethylene tank,
which has excellent corrosion resistance, high strength and long life, appearance can be manufactured into horizontal type, transportation type, stirring type, and other varieties.

3.The classification of storage tanks is stated as follows:
Due to different storage media, the form of tank is various.
a)In terms of location: the storage tanks can be divided into the ground tanks, underground tanks, semi-underground storage tanks, marine tanks, undersea storage tanks.
b)From oil classification: it can be divided into crude oil storage tanks, fuel tanks, lubricating oil tank, oil tank,fire tank and so on.
c)By Application: it can be divided into the production of tanks,storage tanks etc.
d)In the form classification: it can be divided into vertical tank, horizontal tank and so on.
e)According to the structure: it can be divided into fixed roof tanks, floating roof tanks, spherical storage tanks.prefer to large storage tanks, and apply as multi-dimensional vertical tank; 50000L or less for small tanks, mostly horizontal tank.

How to choose the reactors?

Author: source: Datetime: 2016-03-30 08:46:58

How to choose the chemical reactor? it's always a confusing problem,we will give some helpful suggestions for you as follows:
1.First of all, the volume of reactor you need to consider,then reaction pressure,If you want the  atmospheric conditions,enamel reactor is better.For high-pressure reaction conditions, you need to purchase stainless steel or titanium reactor.
2.The second you should consider is the temperature of reaction which eventually reach and viscosity and pH of reactive substances There is a direct relationship between the viscosity of the reaction materials and reactor with a stirrer,
3.Thirdly If the reaction is high viscous substance, the agitator of desired reaction kettle   is bigger, otherwise is smaller.PH of the reaction mass has a direct relationship with the reactor material,so the different degrees of acid depends on different materials. .
4.Finally, we also consider the reactor heating way. When selecting heating way, it is depending on the reaction temperature requirements , because the different heating methods can attain the different maximum temperature.

What is the filters？

1.Filter is a indispensable device on the transmission medium pipe,which usually installed in the valve, pressure relief valve, water valve, and otherinlet end equipment.When you need cleaning, simply remove the removable cartridge, you can reload after treatment, so maintenance is very convenient.

2.The classification of filters:according to filter obtained by different methods of driver, is divided into gravity filters, vacuum filters and pressure filter.

3.Filters consists of the cylinder, stainless steel mesh, sewage section, gearing and electric control parts.

4.The way of installation:Flanged,threaded connections and welding.

The reactoris a physical or chemical reaction vessel, i.e  broadly call reactor,which achieve technological requirements of heating, evaporative cooling and low-speed mixed function by the container structure design and parameter configuration.

Reactor is widely used in petroleum, chemicals, rubber, pesticides, dyes, pharmaceuticals, food and other industries 

Pressure reactor vessel used to finish the vulcanization, nitration, hydrogenation, alkylation, polymerization and condensation process.in additions, material generally include carbon steel, stainless steel, zirconium, nickel (Hastelloy, Monel, Inconel) alloys and other composite materials.

1.Distributed systems,Paint mixing equipment adobts multi-cylinder dispersion machine,which is easy for space saving and operate electric rotating.

2 Grinding system uses a series of horizontal sand mill, which can achieve the required fineness with one time,grinding paste can be used basket mill or stick pins horizontal sand mill.

3,The Paint color mixing system uses a versatile paint mixing equipment, high and low viscosity of the product can be applied, but also can produce varnish.

4, Filteration system: there is a bag filter and vibrating, which depends on the product and two kinds of automatic and semi-automatic filling way.

What is the Paint mixing machine?

Paint mixing machine is a high efficient equipment for paint production line, which consists of several systems: feed system, distributed systems, grinding systems, paint systems, the materials and filtration systems, filling systems, control systems, operating platform, and other part of the production of paste composition.

From feeding the material, product packaging, fully automated production process, high efficiency, adopting international advanced dispersion milling system. paint mixing machine has good fineness,and stable quality.

The type of dispersion machine

Dispersers is a kind of chemical mixing equipment in Foshan JCT Machinery Company, which has high-speed stirrer and form a strong local turbulence, typically put a strong dispersing emulsifying effect on the material, so we call high speed dispersion machine. 

In additions, dispersing machine is divided into lift dispersers, dispersing machine and kettle. Lift dispersion machine also can be divided into: hydraulic lifting dispersion machine, pneumatic lift disperser, hand movements dispersing machine.

In Foshan JCT Machinery, we can supply various kinds of dispersion, such as power mixer, strong dispersion machine and planetary mixer, the most widest kind is our high speed dispersion for paint.

JCT Mixing tank is the prime chemical mixing and reaction of the typical production equipment, which can widely used in various kinds of industries as follows.

1.Unsaturated resin, alkyd resin, acrylic resin, curing agent and complete sets of production machine.

2.PU glue, adhesive, grafted gum syrup glue sets of production equipment.

3.Emusion, white latex, water-based polyurethane, water-based glue sets of production equipment.

4.107 rubber, silicone oil, and other sets of production equipment, hot melt adhesives.

5.Complete sets of raw rubber production equipment.

6.Waste silicone cracking, distillation, recycling sets of production equipment.

7.Dispersion paints, coatings, stirring and mixing equipment.

8.Complete sets of raw rubber production equipment.

What's the high pressure reactor?

High pressure reactor is the main chemical reaction of the typical production equipment, which is widely used in resins, paint, adhesives, cosmetics, pharmaceutical and other chemical production. To break down or combined the materials through mixing, filling and cooling, to promote the reaction of polymerization. The high pressure reactor consist of body, gears, mixing devides, seal composition and some corresponding auxillary equipment: distillation column, condenser, water separator, collecting cans, filters and so on.

Let me tell you about the application of rubber kneader mixers

Rubber mixers is a kind of horizontal mixer, also call kneader, it's a chemical mixing equipment with a pair of co-ordination and rotating blazes(usually in the form Z-shaped) which make a strong shearing usage to finish homogeneous mixture or rubber-like viscous plastic material. Kneader mixer has six major components: kneading part, base part, the transmission system, vacuum system, hydraulic system, electric control system,etc.

Kneader mixer is widely in many industries: high viscosity sealant, silicone rubber, plastic, resins, pharmaceuticals, dyes, pigments, ink, BMC, adhesive, batteries ects.

How to measure rubber dispersion kneader?

Author: source: Datetime: 2016-03-03 11:44:58

Rubber dispersion kneader is in a wide range of chemical application and forms, which can meet customers demand to a large extent. Rubber dispersion kneader is widely used in many industries: high viscosity sealant, silicone rubber, BMC, cosmetic etc.  

There is a important question occured to me, how to measure rubber dispersion kneader with good quality? there are some steps to tell you as follows.

At the begining of looking at the factory brand of rubber dispersion kneader, we can get some useful information in advantages and strength inthis factory. Secondly, compared to the quality of rubber dispersion kneader, it's very important to measure the evaluation certificate or certificates or others.

Thirdly, word of mouth from customers, if a manufacturers have a great comprehensive ability, it will lead to much praise from customers or consult some customers who is familiar with rubber dispersion kneader, maybe you can get something what you need.

Last but not least, Foshan JCT Machinery Co.,Ltd can privide a professional suggestion to measure rubber dispersion kneader with good quality. As a buyer, we can't make a judgement on a cheap price rather to compare other suppliers, as a proverb say, look before you leap.

What is the feature of high speed dispersion kneader？

    As for high viscosity and badly-running-liquid, such as dough, honey, plastic solid which can not be processed by general dispersion kneader and kneader mixer. It is better to use dispersion that can process materials, then to mix other part of materials. 

    High speed dispersion kneader has good function in mixing, kneadering, reconciling, only you must put some pressure, shear force, power folding, the materials can be given steady mixing. Therefore, the blazes of high speed kneader must be extremelly firm and under enormous force.

    Besides, the container housing of high speed dispersion kneader has sufficient strength and rigidity.

How to find a distributor of Rubber kneader machinery?

How to find distributor of rubber kneader machinery? Foshan JCT Machinery Co.,Ltd is a research and development design,manufacturing, installation and commission, after-sales service in one of the modern high-private enterprises,specialising in many kinds of mixing tank, apart from reactors, dispersing mixer,planetary mixer etc. 


How to find distributor of rubber kneader machinery? Foshan JCT will give you a good idea! Rubber kneader machine is mainly used for plasticating and mixing of natural rubber, synthetic rubber, reclaimed rubber and plastics, as well as used in the mixing of various low glue degree materials.

Rubber kneader machine is the most advance new type mixing equipment of rubber machinery and plastic industry.

  Type of rubber kneader mixers

  Rubber kneader mixers can be made of ordinary type, pressure type, vacuum type, high temperature type. According to the materials, rubber kneader mixers can be divided into carbon steel kneaders, stainless steel and special materials kneader. In addition, there have mainly three discharge method of rubber kneader, hydraulic cylinder turned, discharge valve, screw extrusion etc. About the design of the rubber kneader mixers, which volume can be divided into NHZ-2~3000 Liters, and the heat-carrying medium, we can divide sream heating, electric heating, conducting oil and water-cooled heating.

What is the rubber electric kneader?

Rubber electric kneader machine is manufactured from Foshan Nanhai JCT Machinery Co.,Ltd, it is a ideal equipment, design for mixing, kneading, crushing, dispersing high viscosity plastic materials, and has good performance in mixing, no dead ends and high efficiency kneading. 

What is the rubber electric kneader machine? there are several heating way of electric kneader machine, such as heat conduction oil heating, jacket electric heating, steam heating, water cooling etc. The electric kneader must have grounding system, which applies for silicone rubber, buty rubber, hot-melt adhesives and other chemical production areas.

The electric kneader usually consists of several components, kneading system, vacuum system, heating system, cooling system and electrical control system etc.

The blaze of Rubber kneader dispersion machine

The blaze of Rubber kneader dispersion machine

The blaze of Rubber kneader dispersion machine is a high efficient equipment for rubber manufacturing, which can work out some processing in high viscosity and elastic shaping material.  For example, rubber kneader dispersion machine is a professional equipment for rubber dispersion, in the view of high working performance, rubber kneader machine can finish a good job for rubber dispersion. What's more,the dispersion blaze of rubber kneader machine can be divided into two kinds of structure. One is fishtail type stirring paddle, which is suitable type for cellulosic material kneading, another is Z shape stirring paddle, which is good for paint of resin when the material is on the high viscosity condition.

Rubber dispersion kneader mixing machine

Rubber dispersion kneader mixing machine differs from many kind, which includes vacuum kneader, lab kneader, rubber kneader, stainless steel kneader and etc. We can design the rubber mixing machine on the requirement from our clients. Meanwhile,we can also modify the technical parameters and customose the fitting and parts of rubber kneader.

Rubber dispersion kneader mixing machine can be made into normal type, pressure type, vacuum type. in particularly, the parellel structures of vacuum mixng machine is unique design from our company,it is widely used in rubber dispersion, bubble gum,PVC, resin, ink and etc.                                                                                                                                                                               

What is the chemical power mixer machine?

Chemical power mixer machine, also call power mixer, is a non-dead power mixing and dispersion equipment. The machine is fully integrated with the characteristics of a planetary mixer and high speed dispersion machine,combining the advantages of both devices more effectively to improve the mixing effect and efficiency. It mix at low speed and high speed dispersion, it is the types of inline and high shear mixer.

Chemical power mixer machine, which widely used in the industries of chemical,light, food, pharmaceutical,building materials and pesticides and so on.

The constructure of kneader

Author: source: Datetime: 2016-01-28 16:57:37

The kneader mainly consists of six parts, kneading part, base part, vacuum part, vacuum system, hydraulic system, the transmission system, and electric control system,etc. 

The kneader part includes cylinder, plasma axis,wallboard, cylinder head. Hydraulic system manipulates two small cylinders and two large cylinder by a hydraulic station ,to finish closing the cover as well as fliping mixing tank,the system design pressure is 7.0Mpa, the electric control has automatic and manual system. All of above can be designed by our professional engineers, and we will choose the suitable machine with clients' requirement.

About Foshan vacuum kneader

Author: source: Datetime: 2016-01-28 14:41:18

About Foshan vacuum kneader

Foshan city,not only be well known for ceramics，but also vacuum kneader. Nowadays, there are many kinds of kneader in the market. As a species of kneadering machine,the vacuum kneader is mainly used for silicone ,rutyl rubber, hot-melt glue, adhesives, and other chemical production areas that prone to bubbles.

What's more, Foshan city also has many suppliers of vacuum kneader, for instant, Foshan JCT Machinery Co.,Ltd ,is a professional manufacturer in producing vacuum kneader,apart from vacuum kneader, which also supply reactor, planetary mixer, power mixer, dispersion mixer and so on. If you want to purchase mixing tank,JCT company is a good choice, good quality and professional service just for you!

Why Dispersion kneader machinery/kneader extruder is widely used in silicone sealant?

Silicone sealant is one of the multi-function glue which widely in construction, electrical machinery, and traffic machinery for sealing. Sealant mainly protects dust, water, dirty stuff or chemical marital get into sealed area. It has the soundproof features.

Dispersion kneader machine is highly recommend to produce silicone sealant and it vacuum balance feature can protect the glue from dust and dirty martial. What is more,the dispersion kneader machine has the heating jacketed and make sure the glue is heated during production process.

 The Feature of Dispersion Kneader

Dispersion kneader which is one of the mixing machinery product can be customized in factory. It is widely used in high viscosity sealant, silicone rubber, adhesive, BMC, CMC, ink, pigment, dyes, medicine, resin, plastic, rubber, cosmetics and other industries. However, most people doesn’t know about its structure. Now, let me introduce the structure, disperse system and heat/system of dispersion kneader.

Dispersion kneader structure has motor, pace reducer, couplings, transmission structure, electronic control systems as well as vacuum balanced structure.

 

The mixing tank, plasma axis, tank wall and tank head are taking the job of kneading.

Heating method: jacketed heat system, steam oven heating (generally less than 16 degree), and water heating (around 95 degrees).

Cooling system: Generally composed of water cooling

What is an agitator for chemical martial?

Planetary mixing machine is one of the high efficiency agitators for chemical mixing. It is one the newest mixing.

machine with three agitator blades and one to two scrapers. One agitator is doing rotation while the others are doing revolution. All the martial will do the complicate movement in the mixing tank.

The planetary mixing machine has great air tightness.

The planetary mixing machine will have different mixing time base on different martial. User can control the speed

of the agitator and make sure the mixing tank has hydraulic pressure level which the user needs.

Things You Don’t Know About Dispersion System

Today, our new dispersion machine as shown up in our showroom and is ready to package and send to customer.

As our company’s representative, I would love to introduce the structure of the dispersing machine.

At the top of the dispersing machine, there are three motor and three different kinds of paddles in the mixing tank. 

One of the paddles is doing revolution while others doing rotation. Three paddles rotate in different pace and the marital

in the vessel will be cut, ripe and mixed well in the end.

What is more, there is a scraper in the container and can help the martial get ripe of the container surface. Our dispersion

 system can help the container stays under the vacuum condition. We can make sure there is no babble while mixing.

Besides the feature above, the dispersion container can be moved freely, all the paddles are desirable.

The Planetary Mixer_Food Processor

Customers from Malaysia, a relatively large food processors. In consultation with the client about 5-8 peer comparison of price, quality, service, and ultimately choose our factory because our factory can provide very detailed information corresponding product, and timely answers to customer questions, to provide professional advice, product It will be provided to the customer before production renderings confirmation so a series of actions to allow customers to chose our factory.