What is the static mixers?

The static mixers is a novel high -viscosity materials mixing equipment, silicone sealant particularly suitable for continuous production, it consisits of a static mixer, hydraulic systems, quantitative meansurement system, the valve body, the integrated electronic control system, gas control system, rack and other components, the static mixer is the care of the core of the whole equipment.

Sealant production features introduced static mixer is especially suitable for the sealant industry's process requirements, the automatic measurement of multi-component materials, automatically added, continuous automatic production, so as to ensure the stablity of product quality, greatly reducing the production waste. The machine technology reached the international advanced level, comparable with the same type of equipment abroad, with a very high price.

The development in industrial blenders and mixers

As a industrial blenders manufacturer, JCT Machinery Co.,Ltd is a manufacturer as well as company in blender, with more than 20 years experience in manufacturering, we have 3 engineers with professional expertise, so that we can provide professional service for our clients.

1.Mixing is a indispendable industrial production processes in modern time,with rapid development in industry, the mixing sysytem and mixing equipment becoms more and more strongly.mixing covers whole industrial filed, such as chemicals, food,building materials, pharmaceuticals, fertilizers etc.

2..What's more,mixing machine also call industrial blenders,the effect can be divided into physical and chemical auxiliary mixing, physical mixing is only a single stirring effect, and the chemical auxiliary mixing, that is along with the physical effects of the chemical reactions, for finish the full chemical reactions.

3.The mixing and blendering means two or more materials are mixing together without any chemical changes.mixing concludes gravity mixing and mechanical mixing, Gravity mixing means that the movements of materials through its own friction reach the final homogeneously mixing.Mechanical mixing means to achieve the final material by mechanically forced mixing action.in general, gas mixture is gravity mixing.

4.That is the development of industrial blenders and mixer.

How do the ribbon blender manufacturers relax at outdoor activity?

As one of the ribbon blender manufacturers, JCT Machinery staffs had a enjoyable outdoor activity again.

Before we set off, we worried a lot about the bad weather will happen, but the weather was very hot on that morning,we took a bus to the Dafu mountain on the Panyu district, guangzhou city, the most special experience in Dafu mountain is by bike, there are in low altitude so that is very suitable for biking activity.

The summer is coming, and there are many lotus on the lotus pond.

As a ribbon blender manufacturer, we are a team, who can blance our work and life!

What is the twin-screw extruders a basic understanding?

The twin-screw extruders, in general, we can have a basic understanding on it, that is a new type powder mixer in chemical area,it's flexible to select materials on stainless steel 304, stainless steel 316L,and carbon steel and other materilas.

Firstly, we can get the basic understanding on reliable drive configuration, how can we choose it? it depends on kind of materials,start-up way,and process with different power requirement.the twin-screw extruders adopts double output gear box.

Secondly, excellent discharge device,it adopts spherical valve or misaligned valve,to some extent,which can minimize the stirring dead and achieve the maximum diameter of the discharge area, and ensure discharge residue.The valve drive can be divided into manual, pneumatic, electric way.

Finally, the heating way in twin-screw extruders has jacketed heating and steam coil jackeded heating, both of them can be achieved in the mixing temperature control.

Wikipedia | The twin screw extruder

It's good to know that the twin screw extruder is a new high-effciency, high-precision particle mixing equipment, which is widely used for mixing powder particles of various chemicals, pesticides, dyes, medicines, food, feed, petroleum, metallurgy, mining and other industries.do you know exactly on the wikipedia of the twin screw extruder? we can talk as below:

Main features:
(1) Advanced structure, easy to operate, safe and reliable.
(2) With fast speed and steady quality in mixing.
(3) Excellent energy-saving effect,it can save one tenth energy consumption with drum mixer.
(4) With small damage on particulate material, it can't be overheated towards heat-sensitive materials.
(5) With steady mixing formulations, the stratification and segregation phenomenon can't occur.
(6) The sealing of twin screw extruder is with the advantages on cleaning condition, easy maintenance,,simple operation,long operating circulation,in addition, we can also design on user's requirement.

News | let me tell you about twin screw extruder screw design

The twin screw extruder screw is a new design and efficient mixing equipment, especially for powder mixing. Widely use for Chemicals, pharmaceuticals, pesticides, fertilizers, dyes, metallurgy, mining, food, monosodium glutamate, feed and other industries. Suitable for solid - solid (powder and powder) mixing, solid - liquid (powder and liquid) mixing.
 twin screw extruder screw design      twin screw extruder screw design    twin screw extruder screw design
1. Mixing Method: Standard Twin-screw cone mixer has two stirring spirals. According to the requirements for production, you can choose single spiral (one long spiral), double spirals (a long and a short asymmetrical spirals) and three spirals (two short and one long symmetrical spirals).
 twin screw extruder screw design   twin screw extruder screw design   twin screw extruder screw design
2. Cooling and Heating System: Can equip with outer jacket for heating or cooling. Usally use water for cooling, steam/ thermal oil/ electric for heating.
 twin screw extruder screw design    twin screw extruder screw design     twin screw extruder screw design
3. Liquid-adding Mixing: Install liquid jet pipeline in the intermediate shaft of the mixer, connect the atomizing nozzle, which can adding liquid into the mixer; By selecting a specific material, you can add the acid and alkaline liquid material into the powder for mixing.

Do you know about conical twin screw extruder?

The conical twin screw extruder is a chemical conical twin screw mixer, which can adapt a wide mixed materials. it can face heating-sensitive materials without overheating, the particulate material will not be pressure-fed and grated.

The characteristics of conical twin screw extruder:

1.it's applies for different proportion of materials, the powder particles are relatively large materials.

2.It's suitable for ceramic glaze in gentle mixing process,the material particles are not pressure-fed or broken.

3.Heat-sensitive materials will not overheat.

4.In the powder mixing process, it's very convenient for add liquid in work condition,or provide a liquid to one or more spray outlet.

5.The bottom of the dislocation valve can be convenient for materials discharge, because it has no bottom screw fixture,pressure fed phenomenon can't happen.

What is the conical twin screw extruder priciple?

The conical twin screw extruder, we can call it conical twin screw mixer,it's a kind of powder mixer.how can the conical twin screw extruder work? and what is its principle in working?

1.The conical twin screw extruder make materials rising with two asymmetric spiral rotation,and the pivot arm make a revolution with slow speed, in addition,outer materials will go into the stud, to achieve full-circle orientation diffusion.the upper materials can get together into center to form a downward steam.

2.The standard conical twin screw extruder has two stirring screws,which can be designed by our engineer,Theoretically,  the more stirring screws, the better mixing performance.

3.The conical twin screw extruder is  usually designed into twin screw type,or we can design according to our client's need, Foshan JCT Machinery Co.,Ltd can provide a profession advice for you!

What is the batch reactors?

The batch reactors is a chemical reactor with batch reaction,the liquid materials in the batch reactors will flow in and out without a complete mixing, such as water treatment with small volume and stirring devide does not run continuously in process.

A typical batch reactors consists of a tank with an agitator and integral heating and cooling sysytem, these reaction vessels can vary in size from less than 500 liters to 15000 liters,they are usually fabricated in steel, stainless steel,glass or other materials.

The advantages of the batch reactors lie with them versatility.A single vessel can carry out a sequence of different operations without the need to break containment,this is particularly useful when processing toxic or highly potent compounds.

What is mixing tank design criteria in JCT?

The mixing tank , is a reaction machine in various resin,adhesives, paint,cosmetics, pharmaceutical and other chemical production, and it has a design criteria,as a chemical mixing tank manufacturer, we can learn some criteria as follows:

1.Foshan JCT Machinery Co.,Ltd supply 50L to 30000L , the volume is according to client's requirements.the room temperature is about 300'C, reaction pressure is 0.1-0.6Mpa.

2.We general adopt SU304stainless stain steel, SUS321 stainless steel, SUS316L stainless steel, Q235-B carbon steel.

3.The stirring form are anchor paddle, block, ribbon, turbine type, a dispersing disc, modular like.

4.Heating methods: electric heating,steam heating,heated in water.

5.Heating transfer structure: jacket, outer half-tube, inner coil type.

6.The seal way of JCT machine are mechanical seal and filling seal.

You should know the mixing tank definition

When we come to mixing tank definition, it can understood that mixing tank is a physical or chemical reaction vessel,by the design of container structure and parameter configuration,to achieve the technological requirements of heating, evaporative cooling and low-speed mixing function.

The mixing tank is widely used in petroleum, chemical, rubber, pesticides, dyes, pharmaceuticals, food area,which is used to finish the vulcanization,nitration, hydrogenation, alkylation, polymerization as a pressure vessels and other process of condensation.

The material of mixing tank is generally carbon steel, stainless steel,alloys and other composite materials.in addition, mixing tank can be used SUS304, SUS316L,stainless steel and other manufacturing materials.stirring form can be divided into anchor type, frame type,paddle, turbine,blaze,modular type. 

Could they meet the mixing tank problem?

On May,17th, 2016, There are two clients from Egypt came to visit our factory, they want to consult the iron casting which searched on alibaba, our boss listen carefully about client's some requirement about mixing tank,as a result, we told them, it's not safe according to client's requirement, so they asked our boss to make quotation as usual.

As a responsible mixing tank manufacturer, we are concern about the quality of mixing tank a lot, when our client told us they would like to produce dangerous chemicals, it's most significant to put safety problem advanced , not only we concern our quality of mixing tank, but also concern our client's safety, so we advised them to listen our boss's suggestion.

In addition,there are some problem of mixing tank will occur, which includes several adverse factors, such as make a mistake on feeding,pipeline Leak, heating up too fast,and repair with hot fire condition.for the safety of producing of mixing tank, all of bad dangerous factors should be considerd and execute strict demand of manufactureing.

What is the industrial applications of batch reactors?

The batch process is a kind of specific crafts in chemical process,the batch reactor is core machine in olymerizer production process.

The batch reactor include several structures,they are kettle body,stirring device,heat transfer device,transmission,shaft seal.

The batch reactor features as follows:
1.the reaction materials was put in first time,and the finished materials can be taken out in one time.
2.Simple structure, easy processing and efficient heat transfer.
3.The temperature and concentration of reactor are average.
4.It's flexible to operating, controling,and changing the reaction condition.

The industrial applications of batch reactors:
1.It's suitable for many varieties and small batch production.
2.It adapts to a variety of different combinations of chemical reaction condition.

What is the advantages of batch reactor?

Batch reactor is apt to operate flexiblely for many kinds of products,it's especially used for products in small quantities,various kinds and long reaction time.

But batch reactor also has disadvantages,it needs auxiliary operation on loading and discharge materials,and it's unstable in product quality.but in some reaction cases, such as fermentation reaction and polymerization,it's difficult in continuous production,

Batch reactor is common used in additives, pharmaceuticals,dyes and other chemical production.

How to used stainless steel reactors?

The stainless steel reactors is a durable reaction machine with advanced technology and high temperture, it's corrosion-resistant and easy to operate.

How to used stainless steel reactors? it's a important question, because it associates with chemical reaction, we should pay attention to the savety in machine working.stainless steel reactors is widely used in petroleum, chemical, rubber, pesticides, dyes, pharmaceuticals, food, research and other industries so far.

Firstly, we should read the instructions of stainless steel reactors carefully ,we can check the all connections and transmission parts are secure,it requires the shaft and the ground for 90 degrees.

Secondly,we should notice some points in operation, conducted-oil is prohibited to leak into the water,acids,alkalis and other debris when the stainless steel reactors is operating.then, heating circulation system should be used in high temperature gasket to prevent leakage of hot oil.

Finally, there are many precautions we should notice, and if you wonder nore instructions, welcome to our company to learn more!

How can the hot melt adhesive manufacturers choose hot melt glue machines?

As a hot melt adhesive manufacturers, it's difficult to choose a suitable hot melt glue machines,there are many hot melt glue machines manufacturer in China,but the quality vary a lot, whatever in quality and price, most of hot melt adhesive manufacturers will consider the best price with good quality.

How can the hot melt adhesive manufacturers choose hot melt glue machines? and how can they get best hot melt glue machines? to be honest, there are some factors to be considered as follows:

Firstly, the quality is advance factor. quality depends on how much can you earn on the business, and quality can win good satisfaction  as well as praise from our clients.

Secondly, the design and materials of the hot melt glue machines, when the factor is considered by hot melt adhesive manufacturers, maybe they will compare the prices,the high prices is reasonable for good materials and design. in addition, if you want to purchase a suitable one, you can search for a hot melt glue machines manufacturer who can customise the machine for clients.

Last but not least,good aftersale service is also important.it's better to find out a hot melt glue machine manufacturer , who can provide complete tracking system for machine producing.

You should know the reactor with new materials

As a new chemical reaction machine in resin ares, the reactor is a high efficient and durable machine with new materials ,how can the new reactor represent it durable? it depends on its new materials.

In gereral, reactor can be divided steel reactor, iron casting reactor and glass reactor, to be specific speaking, we can simply divide new reactor material into stainless steel reactor and carbon reactor, to some extent, carbon reactor is cheaper than stainless steel reactor.and the quality is stainless steel reactor better.

What's more,we adopt the new reactor material, is stainless steel, which is a new and durable in chemical area, with the simple manufacturing process, in addition, the stainless steel can be polished and resistant acidic medium. we can say, that is a new environment-friendly materials.

What do the hot melt glue machines look like?

The hot melt glue machines is one of chemical reaction machine, which is suitable for hot melt glue, what do the hot melt glue machines look llke?

As a main chemical reaction machine in Foshan JCT Machinery Co.,Ltd, it's a typical production equipment for hot melt glue,not only it can use for hot melt glue product, but also for various resin,coating, paint, ink,silicone sealant and so.

Apart from reactor, the kneader is also a hot melt glue production equipment,kneader machine and reactor belong to JCT mixing machine, and kneader machine is an idea equipment, design for mixing, kneading, crushing, dispersing high viscosity plastic materials, and has a good performance in unique mixing, no dead ends and high efficiency kneading.


Last but not least,reactor and kneader can finish the production of hot melt, we can design the specific size for our clients, we also provide a program for our clients, JCT, your best choice!

What do think of paint machine manufacturers at first?

As a paint machine manufacturers,we are familiar with the paint production line, but as a client who have no idea about the paint machine manufacturers, he or she will get confused, so a question will occured to us, what do think of paint machine manufacturers at first?

First of all, we can know that reactor can manufacture the paint product, if you're an experience buyer, you can associate with other equipment, that is paint high speed dispersion machine,it's a more high efficiency equipment than stainless steel jacketed reactor,and it can achieve a better stirring effect.

Secondly,let me learn about paint dispersion machine,chemical paint mixing machine is a kind of mixing machine, high-speed stirrer (disc-serrated stirrer) can make a strong local turbulence,and has a strong dispersing emulsifying effect towards the materials,so for this type of high-speed mixer, it's also call dispersing machine.Dispersing machine is divided into lift disperser type and dispering kettle type. 

Finally, if you are a new paint machine manufacturers or supplier, the most important thing is to choose a suitable paint making machine in your factory, Foshan JCT Machinery Co.,Ltd can provide a professional consultancy for you, we not only a stainless steel jacketed reactor manufacturer, but also a paint machine manufacturers, welcome to visit our factory!

How to choose the classification of kneading machine?

When we talk about the classification of kneading machine, it occured to me that vacuum type, pressure type, in addition,  kneadering machine can be made of high temperature type. and how to choose the classification of  kneading machine? let's learn together as follows:

1.Depending on the raw material, kneadering machine can be divided into stainless steel kneadering machine, carbon steel kneadering machine and kneadering machine with special materials.

2.Accroding to discharge way, it can be divided into  hydraulic cylinder turning,discharge valve and screw extrusion way.

3.The capacity of machine design can be classified SH-1-SH-3000 Liter.

4.The different heat-conducted materials:steam heating,conducting oil electric heating and water cooling type.

5.Accroding to the severity and extent of the impact,it can be divided into standard type and aggravated Powerful type.

How to build a reactor brand?

As for reaction machine, it's not strange to us to recognize them. Foshan JCT Machinery Co.,Ltd is a research and development design, manufacturig, installation and commissioning, after-sales service in one of the modern high-tech private enterprices. If we want to consult information about reactor, JCT is a good choice!

How to build a reactor brand, you should know well about reactor.reactor is the main reaction of the typical production equipment,which is widely used in various resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production.To break down or combined the materials through mixing, filling and cooling, to promote the reaction of polymerization.

Then, to show our strength to customers.JCT business purpose is to do best to provide customers with innovation and practical high-quality products, competitive prices, excellent design and after-sales service, and value-added services.

Finally,it's not easy to build a reactor brand.

Why does the types of high speed dispersion mixers used in chemical industry?

When we come to high speed dispersion mixers, it will occured to us that high speed mixers used for paint.of course, that' right what you thought, but apart from high speed dispersion mixers, as for the one kind of dispersion machine in JCT Machinery Co.,Ltd,there can be classified into other types, such as planetary mixer, powerful dispersion machine and power mixer.
types of mixers used in industry  high speed dispersion mixer      types of mixers used in industry  high speed dispersion mixer  
What's more,why types of high speed dispersion mixers used in industry? it depends on the function of high speed.in general, many dispersion is 3000rpm,more than or equal to 3000rpm can be included high speed dispersion mixer.in addition, high speed dispersion mixers not only can improve the efficiency for materials, but also fullfill the dispersion effect in materials.so that achieve a better result of particle size from the product.
types of mixers used in industry  high speed dispersion mixer      types of mixers used in industry  high speed dispersion mixer   
With rapid developing in industrial area,The more obvious advantages in high speed mixers can apprear.it play a great role in coatng, ink, paint, adhesives,pigment,pesticide and other chemical industry.

Let's talk about mixer blade design of high speed dispersers!

As for high speed dispersers, we can be associate with its high speed blaze--high speed dispersion disk,and what is the design of high speed mixer blade design? we can learn more as follows:

1.The high speed dispersers blade is a new and efficient equipment with high speed operation by the upper and lower sawtooth,it's designed with high-speed strong shearing, imparting, griding, dispersing to achieve rapid mixing,dissolving, dispersing, refined functions. in addition, it's a high efficient equipment for paint stirring,dispersing and dissolving.

2.The mixer blaze design of high speed dispersers play a good role in paint production, which can be included feeding system,grinding system, control system, operation system and paste production section.

3.As a result, with the advantage of high-speed mixer blaze,high speed disperser is widely used in paint, ink, paste,sealant and other industrial area.

Do you know about hot melt glue machine manufacturers?

As one of the hot melt glue machine manufacturers,Foshan JCT Machinery Co.,Ltd is a professional stainless steel reactor manufacturer.when we come to stainless steel reactor, we will associate with its application, yes, our machine can produce the hot melt glue,and what's hot melt glue? let's learn together as follows:

1.The hot melt glue is one of  kind of plasticity sealants,its physical condition change with changeble temperature, but Chemical properties maintain the same,it's non-toxic and tasteless and belong to environmentally friendly chemical products.

2.There are three general forms in hot melt glue, lump shape, bar shape and granule shape,they are associated with stainless steel jacketed reactor or kneader from Foshan JCT Machinery Co.,Ltd. 

3.Shortly, we can provide professional after-sale service for hot melt glue production line,100% stainless steel reactor,
giveing drawing for 3 days as soon as possible, JCT can provide consultion for hot melt glue suppliers.regular product track for hot melt glue making machine etc.

The advantages from stainless steel jacketed reactor manufacturer

Our advantages:

1.Quality: 100% stainless steel, appearance with mirror polished , adopt vacuum box balanced structure, the degree of vacuum reached -0.096, good sealing quality.

2.Service: we can provide a face to face pre-sale consultation,with photographs or video report on the progress of production, in addition, it's durable for 10 years of stainless steel jacketed reactor, free maintenance over 20 years!

3.Efficiency: we can finish drawings for 3 days as soon as possible,shipment in 1 month.

4.Team: Focus on stainless steel jacketed reactor industry for over 20 years, with 5 years of 20 technical team!

5.Other advanced advantages: we can provide the whole production line, plant specifications, reasonalble design for stainless steel jacketed reactor,equipped with the most suitable for your machine!

How about 1000L dispersion kneader machine shipment?

The dispersion kneader machine is an ideal equipment, design for mixing, kneading, crushing, dispersing high viscosity plastic & rubber materials. It has good performance in uniform mixing,without dead ends and high efficiency kneading. It is widely used in the following industries: high viscosity sealant, silicone rubber, CMC, BMC adhesive, batteries, ink, pigments, dyes, pharmaceuticals, resins, plastics, rubber, cosmetics, ect.

And how about 1000L dispersion kneader machine shipment?

                                             shipment process

                                               Ready to shipment

How many kinds of mixing blazes in kneader mixer?

As we all know, the kneader mixer is an idea equipment, design for mixing, kneading, crushing,dispersing high viscosity plastic materials, and has good performance in uniform mixing, no dead ends and high efficiency kneading.ans what is the mixing blazes of kneader mixer? and do you know that how many kinds of mixing blazes in kneader mixer?

Kneader mixer mixing blazes is a metal castings with special configutation,which is used in mixing ,kneadng, crushing for raw materials, and let me tell you about the kind of mixing blazes in kneader mixer.

The first type is the sigma type,which is suitable for precise dispersion and mixing of the raw materials,and the materials can enter the black area with crushing effect, it's widely used in food, rubber polymer industry, the design and the production is more standard and mature.

The second type is Z type,which has advantages of simple mixing, small break and less damage with its materials.

The third type is fishtail type, when the temperature is rising, the mixing blaze can flow cooling water for reduce the temperature of materials, this fishtail type is widely used for powder and liquid mixing.

Paint mixing tank manufacturer entertain in happy labour day!

As the Paint mixing tank manufacturer in Foshan city, we went to qingyuan city together to play drifting! we never go there! and we hear about the water activity is very exciting, then ,with expecting mood, we set off on labour day!   

Our guide show our around in the Fly lake! we are a team, a united team!

Shortly,we arrived the destination, it‘s people mountain people sea.

Wow! we are ready!

Why choose JCT planetary power mixer manufacturers?

Planetary power mixer is a non-dead power mixing and dispersion equipment, The machine is fully integrated with the characterstics of a planetary mixer and powerful dispersion machine, combining the advantages of both devices more effectively to improve the mixing effect and efficiency.It mix at low speed and high speed dispersion.  

On April 28th, 2016, there was a client from Korea visited our factory about planetary power mixer. why do our clients choose to visit us?  there are many advantages in JCT company.

At first, As one of professional planetary power mixer manufacturers in Foshan, we can provide a relative technique support for our clients. then, the price depends on its quality, we have done well! and our engineers will test and track timely about dispersion machine.last but not least, we can provide a free warranty for 1 year and quality warranty within 3 years.

After visiting our factory, we learned that our clients are interested in 1000L planetary power mixer, they want to purchase the machine to produce in the area of pharmaceuticals and battery, in the conference room, we show specific details of our equipment and related technical parameter,finally, they showed their satisfaction towards us.

What is the shipment of 4000L dispersion machine？

The 4000L high speed dispersers is proved that a powerful and efficient multi-funtion mixer, it can be meet the client's requirement in the operation with quick changing process, in addition, it can also be designed for a variety of high viscosity material. 

Our engineer waved his hand, showed that we finished the project of 4000L dispersion machine.and what is the shipment process of 4000L dispersion machine? we can get a visable process as follows:

                                                               Crane works

                                              Inside the truck with 40* container

                                                      Finished